1. Product Overview

This blister mould for optical lenses is specially designed for precision optical component packaging, adopting nano-level thermoforming technology optimized for optical transparent sheets like PET and PC. It achieves precise forming of shockproof blisters for 0.1-5mm thickness optical lenses, balancing high light transmittance requirements and cleanroom compatibility.

2. Core Product Features

(1) Optical-grade Micro-molding Structure

The blister cavity features a nano-level smooth buffer structure with vacuum adsorption positioning edges, capable of withstanding 5kg vertical impact load. The lens fixing error is ≤0.03mm, adapting to sub-millimeter positioning needs for φ5-φ80mm optical lenses.

(2) Ultra-high-definition Optical Mirror Process

The cavity uses S136 mirror die steel with magnetic grinding polishing (Ra≤0.1μm), and the blister light transmittance reaches ≥95%. It supports scratch-free packaging for AR-coated lenses, meeting ISO 10110 optical component cleanliness standards.

(3) Dust-free Temperature Control System

Equipped with dual-channel ceramic heaters and spiral air cooling, it achieves ±1.5℃ precision control within 110-160℃ via PID fuzzy algorithm. The thermoforming cycle is shortened to 8s/cycle, with particle pollution ≤0.5μm, adapting to Class 100 cleanroom standards.

(4) Quick-release Precision Mold Frame

Adopting six-guide pillar pneumatic balancing guidance + servo hydraulic clamping, module replacement time is ≤3 minutes. It supports 0.02mm-thickness adjustment, realizing quick model change for multi-spec lenses through modular design.

3. Technical Parameters Table

4. Application Scenarios

(1) Eyeglass Lens Packaging

Applicable Types: Myopia lenses, hyperopia lenses, progressive multifocal lenses

Solution: Optical-grade transparent blister + anti-scratch flannel lining, adaptive groove designed for lens curvature

Customer Value: Lens surface scratch rate <0.1%, light transmittance loss ≤1%, meeting eyewear store display requirements

(2) Optical Instrument Lens Packaging

Applicable Types: Camera lenses, microscope lenses, telescope lenses

Solution: Vacuum adsorption blister + anti-static shielding layer, suitable for precise positioning of coated lenses

Customer Value: Passed GJB 150.12A dust test, particulate pollution ≤3 particles/ft³, ensuring optical performance

(3) Special Optical Component Packaging

Applicable Types: Laser lenses, infrared lenses, optical filters

Solution: Sealed blister design + humidity control module, supporting nitrogen filling anti-oxidation function

Customer Value: Humidity control ≤30%RH, lens storage shelf life extended to 24 months, compliant with military packaging standards

5. Customization Service System

(1) Optical Performance Customization

Transmittance optimization: 95%-99% range customization (wavelength range specified)

Anti-scratch grade: 2H-4H hardness coating treatment (pencil hardness test)

Optical coating adaptation: Compatibility design for anti-reflective film and waterproof film

(2) Precision Function Integration

Antistatic solution: Surface resistance 10⁶-10¹²Ω gradient customization (ESD protection level Class 1A)

Microstructure forming: 0.1mm-level light guide groove and prism structure compression molding

Intelligent marking integration: UV laser marking, RFID chip in-mold implantation technology

(3) Packaging System Development

Dust-free packaging pipeline: Supporting heat-sealing mould for integrated blister + aluminum foil cover packaging

Optical detection adaptation: Integrated automatic code scanning positioning system, docking with AOI detection equipment

Logistics shockproof solution: Buffer packaging system design based on ISTA 1A standard

6. Quality Assurance System

(1) Optical-grade Testing Standards

Follow ISO 9001:2015 and ISO 14969 optical manufacturing standards

Each mould is tested by laser interferometer, cavity surface shape error ≤λ/10 (λ=632.8nm)

Real-time transmittance monitoring: Sampling inspection of each batch of blisters, deviation ≤±0.5%

(2) Precision Manufacturing Process

Five-axis 联动 processing: Complex surface processing accuracy up to 0.005mm

Ion beam polishing: Cavity mirror area roughness optimized to Ra≤0.05μm

CMM full inspection: inspection of key dimensions, tolerance control ±0.02mm

(3) After-sales Guarantee Terms

Warranty period: 18 months (under normal use conditions), including 3 times free optical calibration

Emergency response: 1-hour remote optical technical support, 48-hour arrival at precision optical customer site

Lifetime maintenance: Wearing parts (such as optical-grade seals) at cost price, mould renovation service retaining original optical parameters