Saw Blade Steel Core Stamping Mould
Product Overview
This stamping mould for saw blade steel cores is specially designed for high-precision stamping of metal saw blade cores, adopting cold stamping technology and multi-station progressive die structure. Optimized for carbon steel, alloy steel and other core materials, it achieves efficient stamping production at room temperature, with high-precision hole and edge forming capabilities, suitable for large-scale production of 100-1200mm saw blade cores.
Product Features
Multi-station Progressive Stamping Technology：12-station continuous stamping completes blanking, punching, slotting, rib pressing in one go, with production tempo up to 15 cycles/min, 80% higher efficiency than single-process moulds, material utilization rate up to 75%.
High-wear Resistance Die Steel：Punch and die use SKD11 die steel with vacuum quenching + cryogenic treatment, surface hardness HRC62-65. With TD coating, abrasive wear resistance increases 5 times, enduring over 500,000 stamping cycles, 3× longer mould life than traditional materials.
Precision Guiding Positioning System：Four-guide pillar precision guiding + ball bushing structure with laser positioning, hole position accuracy within ±0.03mm, core radial runout ≤0.05mm, meeting dynamic balance requirements for high-speed cutting.
Integrated Automatic Feeding Design：The mould integrates CNC feeding mechanism and waste recycling system, feeding accuracy ±0.1mm, supporting coil continuous stamping, reducing manual intervention, compatible with automated production lines.
Technical Parameters
Parameter Type | Specific Value |
Applicable Saw Blade Diameter | 100mm-1200mm (core thickness 0.8mm-5mm) |
Working Pressure Range | 0-200 tons (servo hydraulic drive) |
Mould Closing Height | 300mm-500mm (adjustable) |
Mould Size | Standard type 1500mm×800mm×450mm (customizable) |
Material Combination | Punch & die (SKD11 + TD coating) |
Die set (45# steel aged treatment) |
Application Areas
Metal Processing Industry：Bulk stamping of carbon steel/stainless steel saw blade cores;
Stone Cutting Tools：High-precision processing of granite/marble cutting saw cores;
Construction Engineering Tools：Production of concrete cutting saw cores, asphalt pavement joint saw cores;
Woodworking Machinery：Manufacturing of saw blade cores for solid wood processing and composite panel cutting.
Customization Services
Customizable core diameter, center hole diameter, cooling slot shape;
Support for tooth shape customization (flat/wave/ladder teeth) to adapt to different cutting needs;
Optional mould surface coatings (TiN/TiCN) to reduce friction loss during stamping.
Quality Assurance
Complies with ISO 9001:2015, each mould undergoes three aging treatments to eliminate internal stress;
Three-coordinate measuring instrument detects mould precision, key dimensions within ±0.02mm tolerance;
12-month warranty, free replacement of punch & die components for non-human damage, lifelong cost-price supply for wearing parts.
