Saw blade packing mould
Product Features
3D Shockproof Structure Design：The blister cavity features a bionic honeycomb buffer structure with serrated closure edges, capable of withstanding 50kg impact load, fixing saw blade displacement error ≤0.5mm to prevent transport abrasion.
Food-grade Mirror Finishing：The cavity uses S136 mirror die steel with electrolytic polishing (Ra≤0.2μm), blister light transmittance ≥92%, supporting in-mold decoration (IMD) for high-definition printed patterns.
Intelligent Temperature Control：Equipped with six-channel ceramic heaters and spiral water cooling, achieving ±2℃ precision control at 150-220℃ via PID algorithm, shortening cycle to 10s/cycle with 60% higher efficiency.
Quick-release Mold Frame：Four-guide pillar precision guiding + hydraulic quick-clamping system enables 8-min module replacement, supporting 0.1mm blister thickness adjustment for multi-specification saw blades.
Technical Parameters
Parameter Type | Specific Value |
Applicable Sheets | PVC/PET/PS (thickness 0.3mm-2.0mm) |
Mould Size | Standard 800mm×600mm×400mm (customizable) |
Working Temperature | Room temp-220℃ (segmented gradient heating) |
Forming Pressure | 0-50 tons (servo hydraulic drive) |
Dimensional Accuracy | ±0.1mm (for blisters ≤300mm diameter) |
Application Areas
Woodworking Saw Blade Packaging：Transparent blister forming for circular saw blades, jigsaw blades with anti-scratch flannel lining integration;
Metal Cutting Blades：Shockproof blisters for HSS blades, carbide saws, precise positioning for blades with cooling holes;
Stone Cutting Tools：Thickened blisters for marble/granite saw blades, supporting ≥20kg blade weight;
Special Specs Saws：Custom blisters for non-standard/modular saws with nested packaging structures.
Customization Services
Deep Structure Customization：3D modeling for blister groove curvature, closure teeth, handle holes with UG/CATIA data docking;
Functional Integration：Antistatic coating (surface resistance 10⁶-10⁹Ω), moisture vents, laser anti-counterfeit marking embossing;
Packaging System Development：Thermo-sealing moulds for blister-cardboard integration, enabling one-step blister+cardboard packaging.
Quality Assurance
Complies with ISO 9001:2015, each mould undergoes three high-temperature aging treatments;
CMM-inspected cavity precision with key dimensions controlled within ±0.05mm;
12-month warranty, free heating module replacement for non-human damage, lifelong cost-price supply for wearing parts.
