Product Features

Five-zone Independent Temperature Control：Built-in ceramic heating rods combined with copper alloy heat-conducting plates, achieving precise temperature control of ±2℃ within 180-240℃ via PLC intelligent module, with temperature deviation ≤±3℃ between zones, ensuring uniform sheet softening and avoiding material degradation from local overheating.

High-temperature Resistant Material：The cavity uses H13 hot work die steel with vacuum quenching + cryogenic treatment, surface deposited with TiAlN hard coating (5μm thickness), capable of withstanding 250℃ cycles over 10,000 times, mold thermal deformation ≤0.05mm, ensuring dimensional stability in long-term production.

Bionic Curved Forming Structure：Based on ergonomic design of automotive interiors, the mould adopts a combination of segmented elastic blank holders and conformal cooling channels, supporting one-time forming of complex curves with radius ≥5mm, part springback ≤0.3% after demoulding, meeting Class A surface quality requirements.

Automated Integration System：Standard infrared positioning feeding mechanism and robot picking system, feeding accuracy ±0.1mm, production tempo 8-12 cycles/min. Integrated with waste recycling and mold cleaning devices, reducing manual intervention, suitable for Industry 4.0 smart factory layouts.

Technical Parameters

Application Areas

Dashboard Forming：Hot pressing of rigid dashboards and base materials for slush-molded dashboards, supporting integration of air vents, button mounting holes, etc.;

Door Interior Panels：Complex curved forming of door armrests and decorative panels, simultaneously completing functional structures like snap holes and wire harness holes;

Center Console Parts：High-gloss and mark-free forming of center console panels and shift panels, suitable for surface treatments like piano black and matte textures;

Roof Interiors：Hot pressing of roof handles and sun visor base materials, supporting composite processing with fabric materials.

Customization Services

Deep Shape Customization：Based on customer-provided 3D models (UG/CATIA format), providing parting surface design, mold flow analysis, and forming scheme optimization;

Surface Texture Customization：Engraving decorative textures like leather grain and carbon fiber pattern, supporting integration of in-mold decoration (IMD/IML) processes;

Special Function Development：Custom electromagnetic heating modules and laser online detection systems for integrated thermoforming and online inspection.

Quality Assurance

Complies with IATF 16949 automotive quality management system, each mould undergoes three high-temperature aging treatments, with fluorescent flaw detection for internal defects;

Formed parts inspected by CMM, key dimensions controlled within ±0.1mm, surface roughness Ra≤0.4μm;

18-month warranty provided, free replacement of heating modules for non-human damage, lifelong cost-price supply for wearing parts, including 3 free mold temperature system calibrations.