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Auto cold press machine

Auto Segment Cold Press Machine

Short Description:


Designed for cold pressing of carbide segments and substrates, this machine uses servo hydraulic technology for heat-free bonding, avoiding material annealing. It supports 20-300mm segments for precision pressing in tool manufacturing and resharpening.

Product Detail

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1. Product Overview

Designed for cold pressing of carbide segments and substrates, this machine uses servo hydraulic technology for heat-free bonding, avoiding material annealing. It supports 20-300mm segments for precision pressing in tool manufacturing and resharpening.

2. Core Features

(1) Servo Hydraulic Press System

· 5-50 ton servo hydraulic drive, pressure control ±0.3%

· Pressing speed 0.05-3mm/s adjustable for different segment materials

(2) High-precision Mold Positioning

· Four-guide pillar guidance (straightness ≤0.015mm/m)

· Mold positioning ±0.02mm, ensures segment coaxiality ≤0.04mm

(3) Intelligent Press Control

· 3D closed-loop control of pressure-displacement-time, real-time curve generation

· Stores 80 pressing programs with RFID quick calling

(4) Safety Protection

· Infrared grating protection (response ≤0.05s)

· Hydraulic overpressure automatic relief (±1% accuracy)

· Mold temperature real-time monitoring (50℃ alarm threshold)

3. Technical Parameters

 

Parameter Type

Specific Value

Max Press Force

50 tons (continuously adjustable)

Segment Diameter

20-300mm

Press Stroke

0-150mm (extendable)

Positioning Repeatability

±0.02mm

Power Supply

3-phase 380V/50Hz

Pressing Efficiency

150-300 pcs/hour

4. Applications

· Tool Manufacturing: Cold pressing of carbide saw blade segments

· Drill Bit Production: PCB drill tip and substrate pressing

· Tool Resharpening: Used tool segment replacement pressing

· Special Tools: Cold pressing of special-shaped segments with ceramic substrates

5. Customization Services

· Dedicated mold customization (supporting complex tooth segments)

· Multi-station linkage pressing platform design

· Automated feeding system integration (compatible with vibration bowls/truss robots)

· Pressing quality traceability system development (with QR code input function)

6. Quality Assurance

· 36-month warranty for key components (hydraulic servo valves/controllers, etc.)

· Pressing process optimization training (including parameter debugging guidance)

· 1h remote response, 24h on-site service (domestic)

· Regular maintenance reminder (every 5,000 pressing cycles)



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