Product Overview

This turbo hot press mould is specially designed for forming saw blade turbo segments, featuring an innovative bionic wave structure optimized for high-frequency vibration applications like asphalt pavement cutting and non-ferrous metal processing. It significantly improves chip evacuation and heat dissipation, meeting strict requirements for segment strength and durability in high-load cutting scenarios.

Product Features

Bionic Wave Tooth Design：Simulating the aerodynamic structure of turbine blades, the wave tooth shape increases chip evacuation speed by 60%, reducing overheating caused by debris accumulation, suitable for continuous high-speed cutting.

Composite Heat Dissipation Structure：The mould integrates honeycomb cooling channels and a copper thermal conduction layer, combined with a forced air cooling system, maintaining surface temperature uniformity within ±8℃ during hot pressing to avoid local overheating deformation of segments.

Wear-Resistant Coating Technology：The working surface is coated with PVD-deposited TiAlN hard coating (3200HV hardness), enhancing anti-adhesion wear resistance by 3 times and extending mould service life to over 8,000 hot pressing cycles.

Quick-change Core Structure：Modular design enables 10-minute replacement of wave cores, adapting to various turbo tooth specifications. With an automatic centering system, production switching efficiency is increased by 50%.

Technical Parameters

Applicable Saw Blade Diameter：180mm-500mm (special for turbo segments)

Working Temperature Range：Room temperature-650℃ (segmented temperature control)

Hot Pressing Pressure：0-100 tons (servo hydraulic closed-loop control)

Mould Size：Standard type 650mm×450mm×380mm (customizable)

Material Combination：Base 5CrNiMo hot work die steel + Surface TiAlN coating

Application Areas

Road Construction：Forming of asphalt pavement milling saw blades and concrete joint cutting segments;

Metal Processing：Production of aluminum alloy cutting saw blades and copper precision machining turbo saw blades;

Wood Processing：Manufacturing of wave tooth saw blades for high-density board and composite panel cutting.

Customization Services

Customizable wave pitch (1.5mm-5mm) and tooth depth (3mm-10mm);

Development of multi-station turbo segment hot press moulds for automated production lines;

Optional anti-stick coatings (e.g., DLC diamond-like coating) for special material cutting.

Quality Assurance

Certified to ISO 9001:2015, each mould undergoes three high-temperature tempering treatments to eliminate internal stress;

Cavity precision inspected by CMM, key dimensions controlled within ±0.03mm tolerance;

10-month warranty included, with 2 free maintenance services (including coating refurbishment).