1. Product Overview

Designed for high-end automation systems, these aluminum alloy parts adopt aviation-grade 6061-T6/7075-T6 aluminum, processed by CNC precision machining and die casting. They meet lightweight and high-strength requirements for automated production lines, industrial robots, and intelligent equipment.

2. Core Features

(1) Aviation-grade Material Application

Main material: 6061-T6 aluminum (tensile strength ≥310MPa), key components use 7075-T6 (hardness ≥150HB)

Materials certified to AMS 4049, magnesium-silicon alloy optimized for 40% higher corrosion resistance

(2) Micron-level Machining Precision

5-axis CNC milling, dimensional tolerance ±0.02mm (diameter ≤100mm)

Deep hole machining accuracy H7 grade, surface roughness Ra≤0.8μm (moving contact surfaces)

(3) Diverse Surface Treatments

Hard anodizing (8-25μm thickness, hardness ≥300HV)

Conductive anodizing (0.5-2μm thickness, surface resistance ≤0.05Ω)

Micro-arc oxidation (ceramic layer 50-100μm, insulation ≥500V)

(4) Modular Structure Design

Standard interfaces compatible with ISO 9409-1 robot mounting flanges

Pre-installed sensor slots (accuracy ±0.05mm) for automated detection integration

3. Technical Parameters Table

4. Application Scenarios

(1) Industrial Robotics

Applicable Parts: Robot arm connectors, reducer housings, end-effector brackets

Solution: Lightweight design (60% lighter than steel) + wear-resistant anodizing

Value: 35% reduced motion inertia, repeat positioning accuracy up to ±0.05mm

(2) Automated Production Lines

Applicable Parts: Conveyor rails, fixture tools, inspection equipment brackets

Solution: Modular aluminum profile splicing (slot width tolerance ±0.1mm)

Value: 50% higher installation efficiency, 25% lower maintenance cost

(3) Aerospace Equipment

Applicable Parts: UAV frames, satellite antenna brackets, engine housing components

Solution: 7075-T6 super-hard aluminum + vacuum brazing process

Value: Meets MIL-STD-883G vibration resistance (5-2000Hz)

5. Customization Service System

(1) Deep Structure Customization

3D modeling: Topology optimization design based on SolidWorks/CATIA

Rapid prototyping: SLM metal 3D printing samples within 3 days (accuracy ±0.05mm)

(2) Functional Integration Development

Embedded oil circuit design: Hydraulic system channel machining (hole tolerance ±0.03mm)

Conductive track embedding: Copper-aluminum composite conductive structure molding

(3) Custom Testing Solutions

Non-destructive testing: X-ray/ultrasonic testing reports provided

Fatigue testing: Simulated 10⁶ cycle loading (compliant with ISO 13314)

6. Quality Assurance System

(1) Material Control Standards

Each batch of aluminum with material certificate (chemical composition, mechanical properties)

Complies with ASTM B221/B211, no recycled materials used

(2) Precision Inspection Process

CMM inspection: full inspection of key dimensions (Hexagon GLOBAL S)

Surface roughness test: ≥5 samples per batch (ISO 4287 compliant)

Film thickness test: Anodized layer continuous scanning (error ≤±5%)

(3) After-sales Guarantee Terms

Warranty: 18 months (normal use), including 3 free performance tests

Response: 2-hour technical support, 48-hour on-site arrival for domestic customers

Lifetime maintenance: 3D file storage for reverse development support